泰科納 LCP Vectra E440i
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VECTRA A130 LCP Glass Reinforced 30% glass fiber, exc. bal. of properties
VECTRA A150 LCP Glass Reinforced 50% glass fiber, improved creep resistance over A130
VECTRA A230 LCP Specialty 30% carbon fiber, conductive
VECTRA A430 LCP Specialty LCP/PTFE, excellent wear& electrical prop. at hi freq
VECTRA A435 LCP Specialty Glass/PTFE, best high High Arc Ignition performance
VECTRA A515 LCP Mineral Reinforced 15% mineral filled
VECTRA A530 LCP Mineral Reinforced 30% mineral , hydrolytically stable
VECTRA A625 LCP Specialty 25% graphite, good wear characteristics
VECTRA A700 LCP Specialty 30% glass fiber, suitable for electrostatic dissipation (ESD)
VECTRA A725 LCP Specialty 25% filled, conductive grade
VECTRA A950 LCP Unfilled suitable for extrusion
VECTRA B230 LCP Specialty 30% carbon fiber,exceptional strength and stiffness, conductive
VECTRA C130 LCP Glass Reinforced 30% glass fiber, higher temp. capability & easier flow than A130
VECTRA E115i LCP Glass Reinforced 15% Glass Reinforced
VECTRA E130G LCP Glass Reinforced 30% glass fiber filled/low injection pressure
VECTRA E130i LCP Glass Reinforced 30% glass fiber, excellent flow, high temperature capability
VECTRA E135i LCP Glass Reinforced Higher weldline strength, 35% glass filled
VECTRA E150i LCP Glass Reinforced 50% glass fiber, good flow, high temperature capability
VECTRA E440i LCP Mineral / Glass Reinforced Mineral and glass filled grade with low warp, easy flow and smooth surface apperance.
VECTRA E463i LCP Mineral / Glass Reinforced 40% glass/mineral filled exellent flow, low warpage, high heat resistance.
VECTRA E471i LCP Specialty Low warp with excellent properties
VECTRA E473i LCP Mineral / Glass Reinforced Vectra E473i is a low warp LCP with easy flow and high temperature capability.
VECTRA E488i LCP Specialty Ultra low warp
VECTRA E530i LCP Mineral Reinforced 30% mineral, excellent flow, high temperature capability
VECTRA E531i LCP Mineral Reinforced Mineral filled grade with low warp, easy flow and smooth surface appearance
LCP塑膠原料其具有高強(qiáng)度、高剛性、耐高溫、電絕緣性等十分優(yōu)良,被用于電子、電氣、光導(dǎo)纖維、汽車及宇航等領(lǐng)域。2)用液晶作成的纖維可以做魚網(wǎng)、******、體育用品、剎車片、光導(dǎo)纖維幾顯示材料等,還可制成薄膜,用于軟質(zhì)印刷線路、食品包裝等。3)LCP塑膠原料已經(jīng)用于微波爐容器,可以耐高低溫。LCP還可以做印刷電路板、人造衛(wèi)星電子部件、噴氣發(fā)動(dòng)機(jī)零件;用于電子電氣和汽車機(jī)械零件或部件;還可以用于醫(yī)療方面。4)LCP塑膠原料可以加入高填充劑作為集成電路封裝材料,以代替環(huán)氧樹脂作線圈骨架的封裝材料;作光纖電纜接頭護(hù)套和高強(qiáng)度元件;代替陶瓷作化工用分離塔中的填充材料等。 5)LCP塑膠原料還可以與聚砜、PBT、聚酰胺等塑料共混制成合金,制件成型后其機(jī)械強(qiáng)度高,用以代替玻璃纖維增強(qiáng)的聚砜等塑料,既可提高機(jī)械強(qiáng)度性能,又可提高使用強(qiáng)度及化學(xué)穩(wěn)定性等。目前正在研究將LCP用于宇航器外部的面板、汽車外裝的制動(dòng)系統(tǒng)等。
VECTRA E540i LCP Mineral Reinforced 40% mineral, low warp & easy flow with smooth surface appearance
VECTRA E820iPd LCP Specialty 40 % mineral , excellent flow, electrolytic metal platable
VECTRA E830iPd LCP Specialty 30% glass filled Platable grade.
VECTRA E840i LDS LCP Mineral Reinforced 40% Mineral filled Laser Direct Structuring grade.
VECTRA E845i LDS LCP Mineral / Glass Reinforced LDS capable LCP with higher DTUL and impact
VECTRA FIT30 LCP Mineral / Glass Reinforced Glass and mineral filled grade, high flow and low warpage
VECTRA FIT70 LCP Mineral / Glass Reinforced 35% glass/ mineral reinforced grade excellent flowability, low warpage, excellent surface appearance, excellent dimensional stability, and good weldline strength.
VECTRA FIT72 LCP Mineral / Glass Reinforced 35% glass and mineral reinforced grade. It offers ultrahigh flowability, low warpage, and good mechanical property
VECTRA J540 LCP Mineral Reinforced 40% Mineral filled, high heat resistance.
VECTRA MT1300 LCP Medical Technology suitable for extrusion
VECTRA MT1305 LCP Glass Reinforced 15% Glass fiber reinforced
VECTRA MT1310 LCP Medical Technology 30% glass fiber, exc. bal. of properties
VECTRA MT1335 LCP Medical Technology Glass/PTFE, best high High Arc Ignition performance
VECTRA MT1345 LCP Medical Technology 30% mineral , hydrolytically stable
VECTRA MT4310 LCP Medical Technology 30% glass fiber, excellent flow, high temperature capability
VECTRA MT4350 LCP Medical Technology 40% mineral, low warp & easy flow with smooth surface appearance
VECTRA S135 LCP Glass Reinforced Ultra High Heat Resistance, 35% Glass Fiber
VECTRA S471 LCP Mineral / Glass Reinforced High temperature glass-fiber/mineral grade for fine pitch applications.
VECTRA S475 LCP Mineral / Glass Reinforced Super High Flow, High heat Resistance and Low Wrap for Thin Parts
VECTRA S540 LCP Mineral Reinforced 40% mineral filled grade, low warpage high flow.
VECTRA S625 LCP Specialty Low friction and wear resistance.
VECTRA T.rex541 LCP Specialty Mineral reinforced LCP for Extrusion/Thermoforming
VECTRA V143XL LCP Glass Reinforced LCP/PPS Blend, 40% glass reinforced
VECTRA V400P LCP Specialty Co-extrudable LCP for Barrier Applcations
LCP塑膠原料全稱LIQUID CRYSTAL POLYMER,中文名稱液晶聚合物。它是一種新型的高分子材料,在熔融態(tài)時(shí)一般呈現(xiàn)液晶性。這類材料具有優(yōu)異的耐熱性能和成型加工性能。聚合方法以熔融縮聚為主,全芳香族LCP多輔以固相縮聚以制得高分子量產(chǎn)品。非全芳香族LCP塑膠原料常采用一步或二步熔融聚合制取產(chǎn)品。近年連續(xù)熔融縮聚制取高分子量LCP的技術(shù)得到發(fā)展。拉伸強(qiáng)度和彎曲模量可超過10年來發(fā)展起來的各種熱塑性工程塑料。機(jī)械性能、尺寸穩(wěn)定性、光學(xué)性能、電性能、耐化學(xué)藥品性、阻燃性、加工性良好,耐熱性好,熱膨脹系數(shù)教低。
⒈特性
a、LCP具有自增強(qiáng)性:具有異常規(guī)整的纖維狀結(jié)構(gòu)特點(diǎn),因而不增強(qiáng)的液晶塑料即可達(dá)到甚至超過普通工程塑料用百分之幾十玻璃纖維增強(qiáng)后的機(jī)械強(qiáng)度及其模量的水平。如果用玻璃纖維、碳纖維等增強(qiáng),更遠(yuǎn)遠(yuǎn)超過其他工程塑料。
b、液晶聚合物還具有優(yōu)良的熱穩(wěn)定性、耐熱性及耐化學(xué)藥品性,對(duì)大多數(shù)塑料存在的蠕變特點(diǎn),液晶材料可以忽略不計(jì),而且耐磨、減磨性均優(yōu)異。
c、LCP的耐氣候性、耐輻射性良好,具有優(yōu)異的阻燃性,能熄滅火焰而不再繼續(xù)進(jìn)行燃燒。其燃燒等級(jí)達(dá)到UL94V-0級(jí)水平。
d、LCP具有優(yōu)良的電絕緣性能。其介電強(qiáng)度比一般工程塑料高,耐電弧性良好。在連續(xù)使用溫度200-300℃,其電性能不受影響。間斷使用溫度可達(dá)316℃左右。
e、LCP具有突出的耐腐蝕性能,LCP制品在濃度為90%酸及濃度為50%堿存在下不會(huì)受到侵蝕,對(duì)于工業(yè)溶劑、燃料油、洗滌劑及熱水,接觸后不會(huì)被溶解,也不會(huì)引起應(yīng)力開裂。
a、電子電氣是LCP的主要市場:電子電氣的表面裝配焊接技術(shù)對(duì)材料的尺寸穩(wěn)定性和耐熱性有很高的要求(能經(jīng)受表面裝配技術(shù)中使用的氣相焊接和紅外焊接);
b、LCP:印刷電路板、人造衛(wèi)星電子部件、噴氣發(fā)動(dòng)機(jī)零件、汽車機(jī)械零件、醫(yī)療方面;
c、LCP加入高填充劑或合金(PSF/PBT/PA):
作為集成電路封裝材料、
代替環(huán)氧樹脂作線圈骨架的封裝材料;
作光纖電纜接頭護(hù)套和高強(qiáng)度元件;
代替陶瓷作化工用分離塔中的填充材料。
代替玻璃纖維增強(qiáng)的聚砜等塑料(宇航器外部的面板、汽車外裝的制動(dòng)系統(tǒng))。
LCP已經(jīng)用于微波爐容器,可以耐高低溫。LCP還可以做印刷電路板、人造衛(wèi)星電子部件、噴氣發(fā)動(dòng)機(jī)零件:用于電子電氣和汽車機(jī)械零件或部件;還可以用于醫(yī)療方面。
LCP可以加入高填充劑作為集成電路封裝材料,以代替環(huán)氧樹脂作線圈骨架的封裝材料;作光纖電纜接頭護(hù)頭套和高強(qiáng)度元件;代替陶瓷作化工用分離塔中的填充材料等。 LCP還可以與聚砜、PBT、聚酰胺等塑料共混制成合金,制件成型后機(jī)械強(qiáng)度高,用以代替玻璃纖維增強(qiáng)的聚砜等塑料,既可提高機(jī)械強(qiáng)度性能,又可提高使用強(qiáng)度及化學(xué)穩(wěn)定性等。目前正在研究將LCP用于宇航器外部的面板、汽車外裝的制動(dòng)系統(tǒng)等。
熱致性LCP具有全芳香族聚酯和共聚酯結(jié)構(gòu)。它還具有密集排列的直鏈聚合物鏈結(jié)構(gòu),形成的產(chǎn)品具有良好的單向機(jī)械性能特點(diǎn)。良好高溫性能(熱變形溫度為121~355℃)、良好的抗輻射性、抗水解性、耐候性、耐化學(xué)藥品性、固有的阻燃性、低發(fā)煙性、高尺寸穩(wěn)定性、低吸濕性、極低的線膨脹系數(shù)、高沖擊強(qiáng)度和剛性(按相同重量比較,LCP的強(qiáng)度大于鋼,但剛性只是鋼的15%)。LCP可以耐酸、溶劑和烴類等化學(xué)品,并有較好的阻隔性。
液晶LCP芳香族聚酯在液晶態(tài)下由于其大分子鏈?zhǔn)侨∠虻?,它有異常?guī)整的纖維狀結(jié)構(gòu),性能特殊,制品強(qiáng)度很高,并不亞于金屬和陶瓷。拉伸強(qiáng)度和彎曲模量可超過10年發(fā)展起來的各種熱塑性塑料。采用的單體不同,制得的液晶聚酯的性能、加工性和價(jià)格也不同。選擇的填料不同、填料添加量的不同也都影響它的性能。